Kawasaki page 4 of 97 johnnys vintage motorcycle company. I have never added the volume the manual states the tank can hold. Automotive free delivery possible on eligible purchases. Jul 23, 2019 bike came with manual petcock offonres. Its been coming up on the micapeak dot com cog email list quite a bit lately. Converts the vacuum operated petcock to a manual operation.
Kawasaki concours zg when i started college i bought my first motorcycle, a brand new 1984 honda 650 nighthawk. Kawasaki ninja zx zx9 zx10 zx11 clymer repair manual. Mine is leaking, i found a used one, but my bike and book are a long way from where i am thanks. You could theoretically hydrolock your concours engine in say 15 minutes if you forget to turn off a manual petcock and a float valve is leaking badly. These are the petcocks we use on all of our special project bikes. A pingel petcock is a great solution for your vintage japanese motorcycle restoration. Are you having problems with the petcock on your kawasaki klr650. One is capped off, two go to the air canister pollution valve on top of the motor and one goes up to the petcock. Kawasaki z zr z zr workshop service repair manual 2003 to 2006 here. I had a hellofatime with mine when i first got the bike untill i found a thread going into petcock theory right here in this forum, the owners manual is very vague and almost misleading to say the least. The vacuum setup is prone to failures leading to a hydrolocked engine. Kawasaki concours, 19862006, fuelgas petcock repair kit zg.
Worn springs and diaphragms can allow too much fuel through and flood the carburetor float bowls. This shopping feature will continue to load items when the enter key is pressed. Fits 1986 zg a1 concours, 1987 zg a2 concours, 1988. Vintage japanese motorcycle petcock z1 enterprises. Part has regular wear, scuffs scratches please see pictures. Martin, i would love to try out this kit if i thought it would fit my bike.
Evaluating the calendar for downtime when the carbs can go to sisf for a vacation, but that means id have to stop riding. Kawasaki zg1200 voyager zg 1200 exploded view parts list diagram schematics here. This product is one of the first motorycle parts from. Zg for sale zg concours warranty fuel gas kawasaki guaranteed petcock days 60 06.
I tried my best to always shut off the petcock while not riding. Each kit contains float bowl gasket or float bowl oring, float needle or float valve assembly and orings to. Kawasaki vacuum fuel valve diaphragm seal petcock repair kit. Mikesxs petcock is of the earlier model design with a wider mounting flange to be comparable with the vacuum type base.
Fuel tank oring seal, 2 90 degree, 1 straight, 1 port plug and an extra internal nylon filter. Kawasaki zg 19862002 rear master cylinder reservoir diaphragm. Whether your petcock is leaking fuel or you suspect another problem, rebuilding the interna. Jul 31, 20 i have a manual petcock and when it was on, gas would run out of the airbox when parked.
Kawasaki zg concours 19862006fuel petcock switch valve assembly new. Fuel tank petcock switch valve kawasaki zg concours 19862006. It doesnt really matter that much on the norton since hydrolock is impossible. Mikesxs petcocks will fit to either left or right due to dual inlet ports and interchangeable fittings. Vacuum diaphragm requires where applicable the nylon spacer from the diaphragm being replaced.
Before seating the valve cover, use a flashlight to inspect the placement of all gaskets and knock pins. The webs most trusted source for 2004 kawasaki concours zga fuel tank oem parts. Murph advertises permatex aircraftgrade sealant and i went for that as. Conversion kit vacuum petcock to manual fuel valve. Kits will fix a leaky or inoperable petcock with parts that exceed oe specifications. On the upper front of each carb is a vacuum fitting. Discussion in the garage started by dogtired, feb 10, 2008. Kawasaki genuine parts, find parts diagrams for any kawasaki motorcycle, atv, mule, teryx, or jet ski. I have a norton i have ridden for 30 years and still every year i forget to turn off the manual petcocks many times. Clean silicon seal and reapply silicon to area shown on page 42 of service manual see note ss.
It looks kinda nifty, but i have no idea how adaptable it would be to other bikes. Cleo carburetor pz19 manual, carburetor for chinese 50 70 90 110cc 125cc atv. Pingel enterprise has long been known for our fuel valves, also known as petcocks. I have a 1897 kawasaki concours and i am looking for a. It doesnt say a word about the vacuum line necessary for proper function,and in my. We stock fuel petcock rebuild kits for most mid 70s to modern honda yamaha kawasaki and suzuki motorcycles. Shoodaben engineering carb service, overflow tubes, 2 minute jet mod, free power. Your vintage kawasakis petcock is the fuels gateway to your carbs, and it must be operating smoothly for you to get the most out of your kz. Kit contains all necessary orings and diaphragms if available to rebuild one fuel petcock.
Kawasaki zg concours zg workshop service repair manual 1986 2006 here. This bike has been garage kept, meticulously maintained, ridden year. How to rebuild the fuel petcock on a kawasaki klr650 youtube. Kawasaki zg concours zg exploded view parts list diagram schematics here. Zg concours manual petcock conversion kit zg concours manual petcock conversion kit installation pdf w good photos. Kzc1 police manual petcock 1978 182712 kzd1 z1r 1978 182712 honda street application year petcock diaphragm repair kit only.
When i started college i bought my first motorcycle, a brand new 1984 honda650 nighthawk. Oct 14, 2009 does anyone know if the fuel petcock used on the 1986 zg is the same part number as the 2001 model. I installed murphs manual petcock conversion kit this weekend. When i returned the petcock lever to run, it stopped leaking. Fuel petcock for an 86 same for 2001 concours owners. Kawasaki page 4 of 98 johnnys vintage motorcycle company. While the tank is off, clean the screen in the petcock.
Zx ninja r motorcycle upgrades center kawasaki 8699 zg concours 8687 zx ninja fuel petcock repair kit 2704. This is located towards the bottom and not easy to see. Note that the bolts at 10 oclock and 11 oclock require a bit of locktite. Petcock fuel switch valve assembly for kawasaki zg concours 19862006. I have a 1897 kawasaki concours and i am looking for a fuel. Buy dp 0105007 petcock rebuild repair parts kit fits kawasaki. Fuel valve petcock switch assembly kawasaki zg concours 19862006. The problem of the bike stalling when switching the petcock from on to. Jan 14, 2012 zg concours manual petcock conversion kit zg concours manual petcock conversion kit installation pdf w good photos.
Occasionally i had left it on but my understanding was that two other safety mechanisms were in place before you could fill up cylinders with gas i could be wrong here, but that was what i got from reading posts about the subject. Petcock woes hi lew,my manual calls vacuum operated petcocks,automatic taps im sure thats what you have. The gtr zg a9 to a16 concours for us models from 94 onward has just the preload adjustment. According to the kawasaki motorcycle manual supplement it is a kzc4 with mikuni vm28ss carbs. Liquidcooled, transverse inline four, dohc, 4 valves per cyl. Numbers 1 and 4 were combined, but also teed in with a pulloff type. I couldnt find any torque specs in the manual for the bolts. User manuals, kawasaki motorcycle operating guides and service manuals. View and download kawasaki concours gtr service manual online. Manual fuel valve option kzrider forum kzrider, kz, z1. Our kawasaki zg concours fuel petcocks lineup includes premium adventuretouring bike products from the biggest names in the. Conversion kit vacuum petcock to manual fuel valve kzrider forum. Pingel fuel valves motorcycle petcocks pingel enterprise, inc. Zg for sale zg concours warranty fuel gas kawasaki guaranteed petcock days 60 06 please keep in mind weekends and holidays.
Conversion kit vacuum petcock to manual fuel valve kzrider. Just be sure fuel petcock is working properly, and install an inline fuel. Clymer repair manual for kawasaki zg concoursgtr 19862004. That would be better than my primeon and on and reserve off setup i have now.
Concours discussion c10 zg gtr concours c10 zg general chat and tech moderators. Kawasaki zg concours adventuretouring bike fuel petcocks. Kawasaki zg concours 19862006fuel petcock switch valve. Details about kawasaki zg concours 19862006fuel petcock switch valve assembly new. Kawasaki motorcycle user manuals download manualslib.
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